STUDY OF COMPOSITIONS FOR SELECTIVE WATER ISOLATION IN GAS WELLS
https://doi.org/10.53656/nat2021-6.04
Резюме. A hydrophobic composition containing water repellents and highly volatile solvents is shown in this study to isolate water from the bottomhole formation zone of gas wells and reduce as much as possible the saturation of pore spaces with water. During injection, this composition shows selectivity and mostly penetrates water-saturated porous media. The study shows that the injection of such composition into porous media has a high water-insulating effect, reducing the water permeability of water-saturated porous media by 35 times with a degree of water isolation of \(97 \%\). Moreover, while injecting, it has selective action, mainly penetrating water-saturated media rather than gas-saturated media. As a result of injecting 0.91 to 0.99 pore volumes \((p v)\) of the composition, the \(Q_{\text {water }} / Q_{\text {gas }}\) ratio reaches 5.22 to 5.26, indicating high selectivity.
Ключови думи: Volatile solvents; Gas wells; Permeability; Water isolation; Porous media
1. Introduction
The presence of liquids (mostly water) in the bottomhole formation zone (BHZ) and wellbore has negative consequences when it comes to the production gas. Having water in the wellbore reduces the flow rate, increases sand production and sand plug formation at the bottom. As well as increasing pressure losses when gas moves through layers of water in a wellbore, it can also result in a lower temperature of the gas since the liquid through which the gas is bubbled evaporates. Removing reservoir mineralized water from the well into the collection system will result in the formation of ice and gas hydrates in the gas pipelines, thereby increasing the flow rate and complicating the regeneration of desiccants (sorbents and methanol) (Shulyatikov et al. 2005; Sudad H. 2016; Hofmann et al. 2013; Bibik I.M et al. 2010).
Inflow of water into the wellbore is commonly caused by: interstratal cross flows behind the casing, uneven advancement of the gas-water contact (GWC) due to a decrease in reservoir pressure, and the formation of a water cut cone (Remizov et al.1995; Al-Obaidi et al. 2021; Ali Akbar et al. 2021; M. Dong et al. 2012).
Taking steps to prevent water inflow is divided into two parts: first, intervening the bottomhole formation zone so as slow (prevent) water from being pulled from underlying horizons (the formation of a water cut cone), and secondly, improving the efficiency of water insulation works (Lozin et al. 2003; A.V Dubovtsev et al. 2021; Chang et al. 2021; Rajan, S. et al. 2013). In the latter case, behind-the-casing flows are eliminated during well workover.
It is possible to reduce the water cut of the extracted products of gas wells by slowing down the rate of water inflow from reservoirs, i.e. create a water barrier. As well, the gas-saturated layers’ gas permeability should not decrease in this case, which means the composition for water isolation must be highly selective (Khlebnikov 2005; Seright R. et al. 2021; Patkin et al. 2001; Johannes Fink 2015).
Water isolation in oil and gas reservoirs is usually achieved by using gel-forming compositions. These usually contain polymers or inorganic reagents, inverse hydrophobic emulsions, suspensions of swelling agents, sediment-forming compositions, etc. (Blazhevich et al. 1977; Robert D. et al. 2007; Sudad H. 2015; Kondrashev et al. 2012). In most water insolation compositions, there is an insufficient selectivity of the impact, since they reduce not only the permeability of water-conducting channels, but also the permeability of productive formation (Umrikhina et al. 1966; Rogatchev et al.2016; WJ, Chang et al. 2021; Sukhikh et al. 2020). In that context, repellent compositions intended to isolate selectively water in gas wells were the focus of this study.
2. Methodology
In this work, the water repelling agent Neftenol ABR developed by JSC “Himeco-Gang” was analysed. Petroleum Ether (PE) was used as a model of a low-viscosity hydrocarbon solvent, since its composition and properties are similar to that of gas condensate, unstable gasoline, and hexane fraction, etc. (Santos et al. 2017; Raupov et al. 2019; Smirnov et al. 2008; Liu Junrong et al. 2019). After dissolving the water repellent in PE, a composition solution was produced.
Models of gas- and water-saturated reservoir intervals were built from bulk porous media extracted from river sand. In these reservoir models, the sand or cores were initially saturated with Cenomanian water (density \(1012 \mathrm{~kg} / \mathrm{m}^{3}\) ). A stainless steel pipe was used for the body of the reservoir model, with a screw thread applied to the inner surface to prevent liquid from breakthrough along the walls.
Gas-saturated porous media were simulated using some of the water-saturated reservoir models. This was done by blowing compressed air through a water-saturated reservoir model at a constant pressure drop (0.05 MPa). The model in this case was vertically positioned while gas (air) was supplied from above. Periodically, the gas flow direction was changed (the model was turned over), resulting in a more uniform distribution of retained water over the porous medium. Water blowing time was usually about 24 hours, and in the case of reservoirs with low permeability, it could take up to 2 days.
The pore volume (\(p v\) ) of the reservoir models and residual saturation (\(S_{w r}\) ) were determined using the gravimetric method (O. Torsæter et al. 2000; Liu Ang et al. 2020; Galkin et al. 2006; Al-Obaidi et al. 2002).
For flow experiments, the following technique is used. Models with gas or water-saturated reservoirs were injected with composition solutions. The direction of injection of the composition in this case was always opposed to the direction of the movement of water and gas (the composition was injected through the outlet of the reservoir models).
After the compositions were uploaded, the models were left alone for 12 hours, and then water was filtered through the water-saturated reservoir models to determine how the compositions affected the permeability of the porous medium. At the same time, pressure drop, composition, and number of evolved fluids were measured. After injection of the composition, the gas saturated models were injected with gas (air), and the gas was supplied vertically into the vertically positioned reservoirs at a constant pressure (0.05MPa). The volume of the displaced liquid and gas flow rate through each reservoir model (using a foam rotameter) were measured at the outlet.
Using the material balance, saturation levels of porous media were assessed. In gas-saturated reservoir models, residual water saturation was determined by the results of azeotropic drying with benzene after the experiments were completed. As part of the experiments, pressure drop and composition of the fluids at the outlet were monitored, and fluid flow was kept constant at approximately \(3 \mathrm{~m} /\) day.
The two-layer reservoir models included interlayers saturated with both gas and water. Using the same method described above, models of gas- and water-saturated interlayers were constructed. As part of the experiments on a two-layer reservoir model, the pressure drop, composition, and amount of fluids exiting each reservoir model were observed, and similarly, the composition of each reservoir model was injected in the opposite direction compared to the direction where gas and water moved.
In order to characterize the water repellent solution, the following factors were used (M. Ma’shum et al. 1988; J Letey et al. 2000; Galkin et al. 2005; Sudad 2020):
1. Resistance factor (R) to characterize the degree of reduction in the permeability of porous media for water:
\[ R_{i}=\left(Q_{1} / \Delta P_{1}\right) /\left(Q_{i} / \Delta P_{i}\right) \]
where Ri is the current resistance factor; Q 1 and \(\Delta \mathrm{P} 1\)volumetric flow rate and pressure drop, respectively, when steady state of water flow is reached at stage 1 (primary water injection); Qi and Pi, respectively, are the current flow rate and pressure drop when flowing of water or composition.
In the case of a steady state flow
\(R_{r e s}=K_{1} / K_{2}\)
where Rres is the residual resistance factor, i.e. the resistance factor established after the injection of the composition; k1 and k2, respectively, are the water permeability of the reservoir model before and after injection of the composition.
The maximum resistance factor (Rmax) and (Rres) are characterizing, respectively, the maximum and steady-state degree of the reduction in the water permeability of the porous medium.
2. Water isolation level (A, \%) - to describe the amount of water intake reduced by the composition:
\[ A=\tfrac{100\left(K_{1}-K_{2}\right)}{K_{1}}=100(R-1) / R \] 3. Restored gas permeability percentage ( \(\mathrm{B} \%\) ) in gas-saturated porous media:
\[ B=100\left(K_{g 2} / K_{g 1}\right) B=100\left(K_{g 2} / K_{g 1}\right) \] where Kg 2 is the gas permeability of the reservoir model after injection of the composition; Kg 1 is the gas permeability of the reservoir model with residual water.
4. The volume ratio of fluid flow through a water-saturated interlayer to fluid flow through a gas-saturated interlayer (Qwater / Qgas) to determine the selectivity of injection of the composition (experiments on a two-layer reservoir model).
In the case of selective water isolation, the composition should reduce the water permeability of flooded interlayers without affecting the gas permeability of gas-saturated interlayers that allow gas to enter the well (Xindi et al. 2017; Shagiakhmetov et al. 2019; Kamensky et al. 2020; Al-Obaidi S. 2009). Therefore, in the study, it is necessary to simulate the effect of the composition on water- and gas-saturated porous media (with residual water saturation).
3. Results and discussion
3.1. The effect of a hydrocarbon solution of the water repellent on the water permeability of water-saturated porous media
Upon injection of a hydrocarbon liquid (\(P E\) and solution of a water repellent in \(P E\) ) into a water-saturated porous hydrophilic medium, it leads to a precipitous increase in pressure drop and resistance factor (Fig. 1).
Figure1. Dynamics of experiment No. 8: 1 – water flow, 2 – composition injection. The composition is \(25 g / l\) of Neftenol \(A B R\) in petroleum ether
After switching to water injection (after composition), pressure drop and resistance factor continue to increase and reach their maximum values, after which they decrease. Nevertheless, the initial water permeability is not restored, and the higher the concentration of the water repellent, the higher the residual resistance factors (Table 1).
Table 1. Effect of \(A B R\) Neftenol concentration and reservoir permeability on the degree of water isolation in reservoir models
PE injection (experiment 4) does not significantly reduce the water permeability of the porous media, as the degree of water isolation is only \(62.5 \%\), which does not suffice to significantly reduce the flow of water into the wellbore. With a water repellent concentration greater than \(25 \mathrm{~g} / \mathrm{l}\) of the solution, a higher degree of isolation of water will be achieved (degree of isolation is 82.1 – 297.2%).
According to the graph (Fig. 2), both the residual and maximum resistance factors are exponentially related to the repellent concentration. Such a strong influence of the repellent agent concentration on the resistance factors suggests a change in wettability of the porous medium (from hydrophilic to hydrophobic) and, therefore, a significant reduction in water permeability (Glen et al. 2004; Gh. Barati et al. 2020; kamensky et al 2020: Sudad et al. 2020).
Figure 2. A dependence of resistance factors on water repellent concentration: \(1-R_{\text {res }} ; 2-R_{\text {max }}\)
The permeability of the porous medium has no significant effect on the composition injection results. Even though the permeability was changed from 0.26 to \(1.55 \mathrm{~m}^{2}\), (a nearly 6X change), no noticeable change was detected in water isolation (\(82.1-286.8 \%\) ), maximum and residual resistance factors (table 1, experiments 8, 11 and 15).
3.2. The effect of a hydrocarbon solution of the water repellent on the gas permeability of gas-saturated porous media
In experiments 10, 12, 16 and 20, a solution of a water repellent in PE was tested for its effect on the gas permeability of porous media. After injection of the composition, all the experiments conducted demonstrated that gas permeability is restored in gas-saturated porous media relatively quickly (Fig. 3).
Figure 3. Dynamics of injecting \(50 g / L\) of Neftenol \(A B R\) in Petroleum Ether into a gas-saturated porous media (experiment 20)
Moreover, in most experiments, the degree of permeability recovery is greater than \(100 \%\) (i.e., the gas permeability becomes greater than before injection of the composition) and the degree of recovery does not fundamentally depend on the concentration of Neftenol ABR Table 2 and Fig4. After disassembling the models, it was revealed that the PE had evaporated completely after blowing.
Table 2. Influence of porous media permeability and water repellent concentration on the restoration of porous media gas permeability
Figure 4. Results of the injection of \(50 \mathrm{~g} / \mathrm{l}\) of Neftenol \(A B R\) in Petroleum Ether into a gas-saturated porous medium (Experiment 20): 1 – Gas permeability restoration percentage; \(2-\) Pressure drop \((4 P), M P a\)
The injection of the composition into porous media and subsequent blowing with air is accompanied by a decrease in the saturation of porous media with water, which is why porous media become more gas permeable. The comparison between experiments 10 and 12 shows that the greater the initial saturation of the porous media with water, the greater the increase in gas permeability after injecting the water repellent composition into the porous media. Changes in the wettability of the rock caused by the water repellent suppress the capillary forces that hold water in the capillaries and on the surface of the sand, thereby facilitating evaporation of water (Kim et al. 2015; Franco et al. 2000; Guliaeva N. et al. 2020).
3.3. Modelling the injecting process of a water repellent solution using a two-layer reservoir model.
A water repellent solution, according to the study, can significantly reduce the water permeability of a water-saturated porous media and increase the gas permeability of a gas-saturated porous media, i.e., it can selectively isolate the water. It is however important to check the “selectivity” when injecting the composition, that is, the ability of a water repellent solution to flow into porous media with different saturation levels.
In order to assess the flow selectivity of the water repellent solution and pure solvent, experiments were conducted using two-layer reservoir models of gas- and water-saturated interlayers. A list of the characteristics of reservoir models is given in table 3, the experimental scheme is shown in figure 5, and the results of the experiments are shown in figures 6 and 7.
Table 3. Characterization of two-layer reservoir models
Figure 5. Flow chart for experiments with a two-layer reservoir model
Figure 6. Effect of the injection volume of the composition \(50 g / l\) of Neftenol \(A B R\) in \(P E\) on the redistribution of the flow between gas and water-saturated interlayers (\(Q_{\text {water }} / Q_{\text {gas }}\) ) in experiment \(27 / 28\). The vertical arrow indicates the moment when \(\mathrm{Q}_{\text {water }} / \mathrm{Q}_{\text {gas }}=1\)
Figure 7. Experimental investigations \(29 / 30\) on the redistribution of flows between gas and water-saturated interlayers in response to \(P E\) injection volume
The experiments performed on reservoir models with two layers showed the following results.
1. Injection of 0.3 pv of ABR solution into the bottom-hole zone results in greater penetration into the water-saturated layer than into the gas-saturated layer.
2. As a result of injecting 0.91 to 0.99 pv of the composition, the current ratio Qwater / Qgas reaches 5.22 to 5.26, which indicates high selectivity when injecting the composition.
3. A highly volatile organic solvent (PE) does not have the ability to selectively penetrate a water-saturated interlayer. Upon injecting 1.42 pv of the solvent, the current ratio Qwater/Qgas reaches 0.696, indicating that the bulk of the reagent is entering the gas-saturated interlayer.
Conclusions
The study indicates that a solution of a water repellent in a highly volatile hydrocarbon solvent does not adversely affect the gas permeability of gas-saturated porous media (since the solvent can be quickly removed by the gas flow from the porous media). By removing residual water from gas-saturated porous media, the solution increases their gas permeability.
Additionally, the water repellent solution was found to demonstrate high water-insulating capability, reducing water permeability of a water-saturated porous medium by 35 times with \(97 \%\) volume water isolation.
During injection, the solution shows selectivity and mostly penetrates water-saturated media, as opposed to gas-saturated media. Injecting 0.91-.99 pore volumes \((\mathrm{pv})\) of the composition results in a \(\mathrm{Q}_{\text {water }} / \mathrm{Q}_{\mathrm{gas}}\) ratio of 5.22 to 5.26, which indicates high selectivity.
List of Abbreviations
PV = Pore volume
Qwater = Water flow rate
Qgas = Gas flow rate
BHZ = Bottom-hole formation zone
GWC = Gas-water contact
PE = Petroleum Ether
Swr = Residual water saturation
Sg = Gas saturation
SPE = Petroleum Ether saturation
Ri = Current resistance factor
Q1 = Volumetric flow rate
∆P1 = Pressure drop
Qi = Current flow rate
Pi = Current pressure drop
Rres = Residual resistance factor
Rmax = Maximum resistance factor
k1 = Water permeability of the reservoir model before injection of the com
position
k2 = Water permeability of the reservoir model after injection of the com
position
A = Water isolation level
B = Restored gas permeability percentage
Kg2 = Gas permeability of the reservoir model after injection of the compo
sition
Kg1 = Gas permeability of the reservoir model with residual water
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